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Courses/Cable Sizing & Installation/Armoured Cables

lesson · 8min · Lesson 16 of 28

SWA construction: layers and materials

Course syllabusCourse overview
01Current-Carrying Capacity
  1. ReadHow CCC tables work: Appendix 4
  2. ReadReference method A: enclosed in conduit
  3. ReadReference method B: clipped direct
  4. ReadReference methods C, E, F, G
  5. exerciseCCC selection problems
02Derating & Correction Factors
  1. ReadAmbient temperature correction (Ca)
  2. ReadGrouping correction factor (Cg)
  3. ReadThermal insulation factor (Ci)
  4. ReadDepth of burial correction (Cs)
  5. exerciseApplying multiple correction factors
03Voltage Drop Calculations
  1. ReadWhy voltage drop matters: Reg 525
  2. ReadmV/A/m tables and how to use them
  3. ReadCalculating voltage drop for single-phase
  4. ReadThree-phase voltage drop
  5. exerciseVoltage drop problems set
04Armoured Cables
  1. ReadSWA construction: layers and materials
  2. ReadUnderground cable installation methods
  3. ReadSWA as protective conductor?
  4. ReadXLPE vs PVC insulation
  5. exerciseSWA sizing exercise
05Mineral Insulated (MICC) Cable
  1. ReadMICC construction and applications
  2. ReadFire performance cables: FP200, LSOH
  3. ReadCable selection for life safety systems
  4. quizFire cable quiz
06Full Cable Sizing Design
  1. ReadEnd-to-end cable sizing: worked design
  2. ReadDocumenting the cable schedule
  3. ReadCommon errors and how to avoid them
  4. quizFinal assessment
Lesson · 8min
Lesson contents 0%

In this lesson

PurposeCore theoryWorked exampleKnowledge checkSources

In this lesson

PurposeCore theoryWorked exampleKnowledge checkSources
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ElectraCore lesson handout

SWA construction: layers and materials

Cable Sizing · Lesson 16 · Intermediate

IntermediateReview: professional review pending

Purpose

Identify SWA cable layers and assign electrical, mechanical and environmental functions without calling the armour insulation.

Before you beginCable construction · Earthing basics

Learning objectives

  • Name SWA layers
  • Distinguish bedding and sheath
  • Interpret cable markings
  • Match construction to environment

A typical multicore SWA cable combines conductors, insulation, fillers/bedding, steel wire armour and an oversheath. Each layer has a distinct declared function.

SWA CONSTRUCTION AND FAULT PATHSWA CONSTRUCTION AND FAULT PATHIbloadIndeviceIzIt × applicable factorsphysical method · exact table · declared conditions · all design gates

Core theory

The exact product standard matters: common UK thermosetting, low-smoke and fire-resistant families are not interchangeable. Read conductor material, voltage rating, insulation, sheath, armour and reaction/fire data from the manufacturer declaration.

Steel wire armour provides mechanical protection and may form all or part of a protective-conductor path only after design verification. Bedding beneath armour is not automatically equivalent to a certified insulating sheath.

Glands, shrouds, banjos/earth tags, enclosures and corrosion control must preserve mechanical retention, ingress protection and reliable electrical continuity.

Terms, symbols, and units
TermMeaningSymbolUnit
BeddingLayer forming a bed beneath armourNot applicableNot applicable
ArmourMetal wire layer providing declared mechanical protectionSWANot applicable
OversheathOuter environmental/protective coveringNot applicableNot applicable
Worked exampleA drawing specifies 'SWA' but gives no cable standard or sheath type for a corrosive outdoor site.

Assumptions: No manufacturer schedule exists.

  1. Gap: SWA describes construction family, not complete environmental performance.
  2. Specify: Define standard, conductor/insulation/sheath, voltage, fire and chemical/UV requirements.
  3. Coordinate: Select compatible glands, enclosure materials and corrosion measures.

The description is incomplete and cannot establish product suitability.

Reasonableness check: The outer environment acts on sheath and terminations, not the generic acronym.

Common mistakes
  • Calling armour an insulating layer
  • Selecting by core size alone
  • Ignoring gland/sheath compatibility

Where this appears in practice

SWA is widely used for outdoor, buried and industrial distribution where engineered mechanical protection is required.

SafetyCut armour wires and heavy cable handling cause injury; isolate, support, use correct tools and control stored bend forces.
Local code checkConfirm the current standard and amendments, supply characteristics, equipment voltage tolerance, exact cable standard and manufacturer data, route, terminations, earthing system, protection and local excavation rules. Examples use supplied fictional data only. Isolate and prove dead before cable work; design calculations do not authorise excavation, jointing or energisation.

Knowledge check

Does the word SWA define the exact insulation and fire performance?

No. The product standard and manufacturer declaration do.

Answer: No. The product standard and manufacturer declaration do.

Practical exercise

Annotate a supplied cable datasheet and termination drawing with every layer and interface function.

Summary

  • Layers have distinct functions
  • Product standard matters
  • Terminations complete the system

Sources and review

  • BS 7671:2018+A4:2026 Requirements for Electrical Installations: IET/BSI; Current edition and corrigenda must be confirmed; United Kingdom
  • Earthing and Bonding FAQs: SWA armour as CPC: IET; Current online guidance; United Kingdom
  • Avoiding danger from underground services (HSG47): Health and Safety Executive; Third edition; Great Britain

Editorial review date: 2026-08-22. Professional electrical review is pending.

Educational material for learning and preliminary checks. Verify current local requirements and exact equipment instructions. This lesson does not replace competent professional work.

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