Transformer construction and principles
Three Phase Systems · Lesson 24 · Advanced
Purpose
Explain transformer magnetic coupling, core and winding construction, losses, cooling, insulation and protection boundaries.
Learning objectives
- Describe mutual induction
- Identify core and windings
- Classify principal losses
- Recognise cooling and insulation constraints
A transformer transfers AC energy between circuits through a changing magnetic flux. It changes voltage/current relationships without changing frequency and without a direct conductive power path between separate windings.
Core theory
Applied primary voltage establishes alternating core flux; that flux links the secondary and induces emf. Load current produces opposing ampere-turns, so primary current increases to maintain flux and supply output power.
Core loss comprises hysteresis and eddy-current effects; winding copper loss is approximately I²R. Leakage flux, stray load loss, dielectric loss, auxiliaries and temperature also affect performance.
Construction and ratings coordinate insulation level, winding arrangement, vector group, impedance, tap range, cooling medium/method, temperature rise, short-circuit withstand, enclosure and protection. Oil-filled units add fire, containment and environmental controls.
| Term | Meaning | Symbol | Unit |
|---|---|---|---|
| Mutual induction | Induced voltage in one winding from flux produced by another | Not applicable | Not applicable |
| Leakage flux | Flux linking one winding imperfectly with the other | Not applicable | Not applicable |
| Percentage impedance | Declared transformer impedance affecting regulation and fault current | Not applicable | Not applicable |
Assumptions: Values refer to the same load point.
- Input: Pin = 90 + 2 = 92 kW.
- Efficiency: η = Pout/Pin.
- Calculate: η = 90/92 = 0.9783 ≈ 97.8%.
Efficiency is approximately 97.8%.
Reasonableness check: The 2 kW loss is about 2.2% of the 92 kW input.
- Saying frequency changes
- Ignoring magnetising current at no load
- Treating percentage impedance as inefficiency
Where this appears in practice
Transformers provide voltage conversion, isolation, earthing references, phase displacement and fault-level control.
Knowledge check
Does an ordinary transformer change supply frequency?
No. Primary and secondary steady-state frequencies are the same.
Answer: No. Primary and secondary steady-state frequencies are the same.
Practical exercise
Annotate a transformer cross-section with flux, windings, insulation, cooling and principal loss locations.
Summary
- Flux couples windings
- Losses create heat
- Impedance and insulation are system properties
Sources and review
- IEC 60034-30-1: Efficiency classes of line-operated AC motors: IEC; 2025; International
- IEC 60076-3: Power transformers: insulation and dielectric tests: IEC; 2013+A1:2018; International
- The safe isolation of plant and equipment (HSG253): Health and Safety Executive; Second edition; Great Britain
Editorial review date: 2026-08-22. Professional electrical review is pending.